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Checkweighers Optional Features by Pico Automation

In-jet Printer Integration

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Phone Number

08048068921

Please keep 0 before dialling the number.

Email Address sales@picoautomation.in

Mon-Thu: 10 AM - 2 PM • Fri: 3 PM - 7AM

Address No:20, Prime Estates, Sf No:34, 1 & 35/1, Athipalayam Rd, Periyanaickenpalayam, Coimbatore, Tamil Nadu 641020

Coimbatore, India, 641020

Description

For an inline printer integration to work successfully, three distinct systems must communicate seamlessly in real time: The Product Detector (The “Eye”): As a product (like a bottle, carton, or pouch) moves down the conveyor, it passes a photoelectric sensor. This sensor instantly registers the leading edge of the product and sends a signal to the printer's controller. The Speed Sync (The Encoder): If a conveyor speeds up or slows down even slightly, text sprayed at a fixed rate will either stretch out or bunch up. To prevent this, a rotary shaft encoder is mounted to the conveyor drive. The encoder reads the exact mechanical speed of the belt and tells the printhead precisely how fast to fire its microscopic ink droplets. The Print Execution: Combining the positional data from the sensor and the speed data from the encoder, the printhead fires the ink droplets across a precise millimeter-distance air gap onto the moving product. Key Technical Advantages No Production Bottlenecks: Products do not need to pause to be labeled or stamped. The integration prints crisp data at speeds often exceeding hundreds of units per minute. Microsecond Accuracy: The hardware handshake between the sensor and the printer ensures that the text lands in the exact same spot on every single item, maintaining a clean, professional retail look. Centralized Data (PLC Connectivity): Modern integrations connect directly to a central industrial computer (PLC). When a manager changes the product recipe or batch code on the main touchscreen, the printer automatically updates its text layout without someone needing to re-program the printer individually. Common Applications Inkjet integrations are critical in fast-moving consumer goods (FMCG) sectors where traceback tracking is legally mandated: Pharmaceuticals: Printing anti-counterfeit serial numbers, QR codes, and expiry details directly onto medicine cartons. Food & Beverage: Spraying “Best Before” dates onto milk cartons, plastic pouches, or snack bags immediately after they are filled. Chemicals & Cosmetics: Marking batch tracking codes onto the bottoms or shoulders of shampoo bottles, cleaning jugs, and personal care packaging.

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